In the ready-mixed concrete industry, the quality of transporting concrete is as important as the quality of its production. Even if the plant uses the best batching equipment and raw materials, the final quality of the project will decrease if the concrete is transferred improperly. For this reason, track mixer is considered one of the most important equipments of any concrete factory.
Choosing the best truck mixer for concrete plant is not limited to the price of the machine. Factors such as boiler capacity, construction quality, hydraulic system, plate thickness, gearbox type, after-sales service, access to spare parts and maintenance cost, all play a role in the long-term performance of the machine.
In this article, we will review all the points you need to buy a suitable track mixer so that you can make the best decision to increase the productivity of your factory.
The importance of choosing the right truck mixer for the concrete factory
Ready-mix concrete factories produce a large volume of concrete daily, and the smallest interruption in concrete transportation can cause a decrease in product quality, an increase in costs, and customer dissatisfaction.
A standard track mixer has the following advantages:
- Maintaining uniformity of concrete up to the project site
- Reducing concrete wastage
- Increasing delivery speed
- Reducing maintenance costs
- Increasing the productivity of the transport fleet
- Increasing customer satisfaction
What is a trackmixer and how does it work?
Truckmixer is a vehicle equipped with a rotary boiler that transports ready concrete from the factory to the project site. The continuous rotation of the pot makes the concrete maintain its quality and fluidity along the way and prevent premature setting.
The main components of the track mixer are:
- Mixer boiler
- Chassis
- Hydraulic system
- Gearbox
- Rollers
- Drainage chute
- Water tank
- Power transmission system
The most important criteria for choosing the best track mixer
1. Suitable boiler capacity
One of the first criteria is the boiler capacity. The capacity should be selected according to the production volume of the factory and the needs of the projects.
Common capacities:
- 6 cubic meters
- 8 cubic meters
- 9 cubic meters
- 10 cubic meters
- 12 cubic meters
Choosing the right capacity will reduce the number of trips and increase productivity.
2. Boiler construction quality
The quality of the boiler has a direct effect on the useful life of the track mixer. The use of wear-resistant sheets, accurate welding and the correct balance of the boiler are among the most important features of a high-quality product.
3. sheet thickness
The sheet of the boiler should have enough resistance against wear caused by concrete. The use of resistant steel increases the life of the device and reduces repair costs.
4. Hydraulic system
The correct operation of the truck mixer is largely dependent on the hydraulic system. A high-quality system will make the boiler rotate evenly, reduce depreciation and increase efficiency.
5. gearbox
The right gearbox causes the correct transmission of power, reducing energy consumption and stable operation of the device in long projects.
6. Quality of paint and coating
Anti-rust coating and industrial paint prevent corrosion and environmental damage and increase the useful life of track mixer.
Why is after-sales service important?
After sales service is one of the most important factors in choosing a trackmixer. In case of device failure, quick access to specialized parts and repairs prevents production stoppage.
Advantages of convenient services:
- Quick supply of parts
- Reduction of device downtime
- Specialized repairs
- Reduction of operating costs
- Increasing the useful life of equipment
Track mixer maintenance cost
Performing periodic services is necessary to maintain the proper functioning of the device. The most important actions include:
- Changing hydraulic oil
- Greasing parts
- Washing the boiler after every draining
- Checking the gearbox
- Controlling the rollers
- Visiting the drain chute
Correct maintenance will significantly reduce the cost of major repairs.
Advantages of using a quality truck mixer in a concrete factory
Using a standard track mixer has several advantages:
- Increasing the speed of transporting concrete
- Maintaining the quality of concrete
- Reducing fuel consumption
- Reducing depreciation
- Increasing the life of the machine
- Reducing repair costs
- Increasing the profitability of the factory
- Higher customer satisfaction
Common mistakes when buying a track mixer
Some buyers make decisions based on price alone, while they should also consider the following:
- Manufacturing quality
- Manufacturer brand
- After sales service
- Warranty
- Parts supply
- Maintenance cost
- Suitable capacity
- Production standards
Why Asia Trackmixer?
If you are looking for a track mixer with high quality, competitive price and reliable after-sales service, Asia Track Mixer is one of the reliable options for ready-mix concrete plants.
Advantages of choosing Asia Trackmixer:
- Engineered design
- Use of high quality material
- Exact quality control
- Wide after-sales service
- Supply of spare parts
- Expert consultation before purchase
- Reasonable price
- Fast delivery
To receive expert advice and price inquiries:
Website: https://asiatruckmixer.com
Contact number: 09127708763
Contact the experts of Asia Trackmixer today to choose the best model according to the capacity of the factory and the needs of your projects.
summary
Choosing the best truck mixer for concrete plant requires careful consideration of capacity, manufacturing quality, sheet thickness, hydraulic system, gearbox, after-sales service and maintenance costs. Buying a high-quality track mixer, in addition to maintaining the quality of concrete, will increase productivity, reduce operational costs, and increase customer satisfaction.
If you are looking for a reliable investment to develop your concrete transport fleet, the experts of Asia Truckmixer are ready to provide expert advice, introduce the best models and offer a competitive price. Call now at 09127708763 or visit the website https://asiatruckmixer.com.
Frequently asked questions
What is the best capacity of a truck mixer for a concrete factory?
The appropriate capacity depends on the daily production rate of the factory, the distance between the projects and the type of activity; But the 8, 9, and 10 cubic meter models are among the most widely used options.
What is the most important factor in choosing a track mixer?
Manufacturing quality, after-sales service, access to parts, suitable capacity and maintenance cost are the most important criteria.
Is after-sales service important in buying a track mixer?
Yes, proper after-sales service reduces machine downtime, lowers repair costs, and increases equipment life.
How to ensure the quality of the track mixer?
Checking the history of the manufacturer, technical specifications, material quality, warranty, manufacturing standards and receiving expert advice is the best way to choose a high-quality track mixer.